As you compare Dye Sublimation to DTF (Direct to Film) printing techniques, there are a few key points to consider. Use this chart to compare the pros and cons of each to determine which is best for your custom apparel order.

About Dye Sublimation Printing

Dye sublimation is an advanced printing method that works best on light-colored shirts, as the ink fuses into the fabric rather than sitting on top of it. This results in a breathable, vibrant, and long-lasting design.

However, it does not appear on dark-colored shirts. This is because sublimation ink is transparent. It blends into the fabric instead of covering it completely.

To show well, dark Dye Sub ink colors should be used on medium-tone and high-visibility (Hi Vis) shirts to ensure contrast and clarity.

One of the biggest advantages of dye sublimation is that it does not trap heat under the design, making it an ideal choice for sun-protection clothing. This key feature is very helpful for people working or exercising in hot and humid places. It improves comfort and breathability so much as to tip the scales in the Sublimation vs DTF discussion.

Durability is another strong point of dye sublimation—the design will not crack, fade, or peel over time, even after multiple washes and heavy use. Additionally, the print won’t buckle or warp when stretched, making it a fantastic option for activewear and performance apparel.

While dye sublimation can print unlimited ink colors, it cannot print white ink—the fabric itself must be white if white is required in the design. Those parts of your logo or design that are white will show the color of the shirt instead. It produces exceptional photographic detail, making it perfect for designs that include intricate details or high-resolution images.  See more about Dye Sublimation Inks.

Dye sublimation works only on any polyester surface, including performance fabrics. The ink does not adhere to other fabrics, which reduces print quality. This method is also a cost-effective solution for small quantity orders, making it a great choice for custom apparel projects.

The above chart gives an overview of all shirt color groups and the available printing processes.

About DTF (Direct to Film) Printing

Direct to Film (DTF) printing is an innovative printing technology that offers versatility across different shirt colors. Unlike dye sublimation, DTF can be applied to any fabric and any shirt color. This makes DTF a highly flexible option for custom designs.

For optimal results, light ink colors are best suited for medium to dark shirts. At the same time, dark ink colors work best on light to medium shirts, including Hi Vis apparel. This ensures a crisp and vibrant appearance regardless of fabric color.

One drawback of DTF printing is that solid ink designs can trap heat and sweat against the skin, potentially leading to discomfort or irritation.

This method is very durable. After 50 washes designs show little signs of cracking, peeling, or fading.

DTF transfers also offer exceptional adaptability as the fabric is stretched as compared to silkscreen. This allows designs to flex with the fabric without buckling or cracking. Additionally, it supports unlimited ink colors, including white, making it an excellent option for full-color designs.

Thanks to photo-like detail and fine text clarity, DTF printing is an excellent choice for intricate designs and branding elements that require precision. It can be applied to a wide range of fabrics, including cotton, cotton-polyester blends, and polyester. It is compatible with performance fabrics as well.

Despite its advantages, DTF is the most expensive option for small quantity orders. Custom UPF offers the same price but for a higher minimum of 60.

However, at CustomUPF.com, customers can mix and match multiple styles, sizes, colors, and genders from the full range of UV apparel companions. No where else are bulk orders more flexible and convenient.

Silkscreen Printing – not offered at CustomUPF.com

Silkscreen printing, also known as screen printing, is a classic and highly popular method that works on any fabric color, making it a go-to choice for bold and flat color designs. It is one of the most cost-effective printing options, especially for large bulk orders.

For the best visibility, light ink colors should be used on medium to dark shirts, while dark ink colors are best suited for light to medium shirts and Hi Vis apparel. Silkscreen designs have bright colors. However, solid ink prints can trap heat and sweat. This makes them less comfortable to wear for a long time in hot weather.

Durability varies based on the ink and fabric used—some silkscreen prints can last up to 50 washes before signs of cracking or peeling appear. However, unlike DTF or dye sublimation, silkscreen designs do not stretch easily. They can buckle and crack when stretched. This may affect how long they last on performance fabrics.

One limitation of silkscreen printing is the setup fee required for each ink color, making multi-colored designs more expensive to produce. This method only works with solid colors. It needs thicker design details. This makes it less suitable for complex or detailed artwork.

Silkscreen printing is compatible with cotton and cotton-polyester blends but is not recommended for performance fabrics. The ink tends to sit on top of the fabric rather than bonding seamlessly and will crack with the extra stretch of performance fabrics.